Summary of "Visiting The World’s Deepest Open Pit Mine - Kennecott Copper Mine"

Scientific Concepts, Discoveries, and Natural Phenomena

Mining and Processing Methodology

  1. Drilling and Blasting
    • Large drills create 10-inch diameter holes.
    • 200 holes are filled with explosives (emulsion and boosters).
    • Timed blasting occurs to break rock for extraction.
  2. Loading
    • 12 shovels operate continuously, loading ore and waste.
    • Large haul trucks (CAT 794 and Komatsu 930) carry over 300 tons per load.
    • Material is transported either to waste dumps or crushers.
  3. Crushing
    • Crushers reduce ore size, capable of processing over 10,000 tons per hour.
    • Crushed ore is conveyed 6 miles to the concentrator.
  4. Concentration
    • Ore is stockpiled and fed at 8,000 tons per hour.
    • SAG mills (with 8-inch steel balls) and ball mills grind ore into fine sand.
    • Water and chemicals are added to create a slurry.
    • Froth flotation: chemicals bond with valuable metals (copper, molybdenum, gold, silver) causing them to float as foam.
    • Valuable metal-rich foam is collected; waste settles and is discarded.
  5. Smelting
    • The wet concentrate is dried and melted in gas furnaces.
    • Metals are separated; molten copper is poured into large anodes (~98% copper with other metals).
    • This process converts concentrate into a form suitable for refining.
  6. Electrolytic Refining
    • Anodes are placed in electrolytic cells.
    • Electrical current causes pure copper to deposit on cathodes.
    • Impurities (lead, silver, gold, other metals) sink and are sent to precious metals recovery.
    • After about 14 days, the refined copper reaches 99.9% purity.

Safety Measures

Workers wear full protective gear including coveralls, gloves, respirators, hard hats, and ear protection.

Additional Information

Researchers and Sources Featured

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Science and Nature

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