Summary of "Visiting The World’s Deepest Open Pit Mine - Kennecott Copper Mine"
Scientific Concepts, Discoveries, and Natural Phenomena
- Copper Mining and Extraction Process: The video explores the entire Copper Mining process at the Bingham Canyon Mine, the world’s largest open-pit mine.
- Geological Resources: Besides copper, the mine produces gold, silver, molybdenum, and tum (likely a transcription error, possibly “tungsten” or another metal).
- Mining Scale and Dimensions: The mine covers 27,000 acres, is 2.5 miles wide, and half a mile deep, making it the largest excavation on Earth.
Mining and Processing Methodology
- Drilling and Blasting
- Large drills create 10-inch diameter holes.
- 200 holes are filled with explosives (emulsion and boosters).
- Timed blasting occurs to break rock for extraction.
- Loading
- 12 shovels operate continuously, loading ore and waste.
- Large haul trucks (CAT 794 and Komatsu 930) carry over 300 tons per load.
- Material is transported either to waste dumps or crushers.
- Crushing
- Crushers reduce ore size, capable of processing over 10,000 tons per hour.
- Crushed ore is conveyed 6 miles to the concentrator.
- Concentration
- Ore is stockpiled and fed at 8,000 tons per hour.
- SAG mills (with 8-inch steel balls) and ball mills grind ore into fine sand.
- Water and chemicals are added to create a slurry.
- Froth flotation: chemicals bond with valuable metals (copper, molybdenum, gold, silver) causing them to float as foam.
- Valuable metal-rich foam is collected; waste settles and is discarded.
- Smelting
- The wet concentrate is dried and melted in gas furnaces.
- Metals are separated; molten copper is poured into large anodes (~98% copper with other metals).
- This process converts concentrate into a form suitable for refining.
- Electrolytic Refining
- Anodes are placed in electrolytic cells.
- Electrical current causes pure copper to deposit on cathodes.
- Impurities (lead, silver, gold, other metals) sink and are sent to precious metals recovery.
- After about 14 days, the refined copper reaches 99.9% purity.
Safety Measures
Workers wear full protective gear including coveralls, gloves, respirators, hard hats, and ear protection.
Additional Information
- Rio Tinto operates the mine and is unique in North America for integrating mining and refining at the same site.
- The mine offers a visitor center open seasonally for public viewing.
Researchers and Sources Featured
- Rio Tinto (Mining company operating Bingham Canyon Mine)
Category
Science and Nature