Summary of "Sage 200 Manufacturing vs Sicon Manufacturing | MRP - Running MRP and Reviewing Results"
The video compares the Material Requirements Planning (MRP) functionalities and results between Sage 200 Legacy Manufacturing and Sicon Manufacturing (SYON) within the context of production and inventory management.
Main Financial Strategies and Business Trends:
- Automation of MRP Processes:
- SYON MRP allows full automation of the MRP run, including overnight scheduling, which reduces manual intervention and improves efficiency.
- Sage Legacy Manufacturing requires manual running of the Master Production Schedule (MPS) and a semi-automated MRP process.
- Inventory and Production Planning Optimization:
- Both systems calculate required quantities for production and purchasing based on sales orders and current stock levels.
- SYON offers more flexibility during MRP runs, allowing users to continue entering sales orders and amending stock items, whereas Sage Legacy restricts access during MRP processing.
- Integrated Demand and Supply Visibility:
- Both systems provide detailed views of demand sources (sales orders, Works Orders) and supply replenishments, including subassemblies and Purchase Orders.
- SYON MRP integrates demands from both Sage and Sicon Works Orders, facilitating smooth migration and consolidated planning.
- Supplier and Cost Management:
- SYON MRP includes features to filter purchase suggestions by supplier, adjust quantities based on minimum and usual order quantities, and view pricing and usage statistics (month-to-date, year-to-date, last 12 months).
- This supports better purchasing decisions and cost control.
Step-by-Step Methodology for Running and Reviewing MRP:
1. Sage Legacy Manufacturing MRP:
- Create sales orders with required quantities and promised dates.
- Run the Master Production Schedule (MPS) to read demand up to a certain date.
- Run the MRP to generate recommendations for production and purchasing.
- Review the MRP recommendation list for quantities required at different assembly levels.
- Create Works Orders based on MRP suggestions, including subassembly Works Orders if needed.
- Review suggested Purchase Orders, filtering by supplier and adjusting quantities as necessary.
- Generate Purchase Orders and review/edit details such as requested dates.
2. Sicon (SYON) Manufacturing MRP:
- Access material planning and run MRP with user-based settings; optionally automate overnight.
- Review suggested Works Orders with due dates calculated including delivery buffers and manufacturing lead times.
- Use the future stock movement screen to view running stock balances, existing Works Orders, and demand reasons.
- Directly amend stock items (reorder levels, min/max levels, suppliers) within the MRP screen and rerun MRP for updates.
- Create Works Orders and subassembly Works Orders with automatic stock allocation from free stock if available.
- Review suggested Purchase Orders with supplier filtering, unit pricing, and usage statistics.
- Adjust quantities and generate Purchase Orders in bulk without opening each order individually.
- Confirm Purchase Orders in the purchase order processing module.
Additional Features Highlighted:
- SYON MRP runs significantly faster than Sage Legacy MRP.
- SYON allows continuous system use during MRP runs (except for the material planning screen).
- Direct links from MRP suggestions to sales orders and stock item amendments enhance usability.
- Inclusion of buffer days, weekends, and lead times in scheduling Works Orders improves accuracy.
Presenters / Sources:
The video appears to be presented by a Sage/Sicon Manufacturing software expert or consultant demonstrating the comparative use of Sage 200 Legacy Manufacturing and Sicon Manufacturing MRP modules. No specific presenter names are provided.
Category
Business and Finance