Summary of "Prova di resilienza con il pendolo di Charpy @meccanicando"

Summary of “Prova di resilienza con il pendolo di Charpy @meccanicando”

Main Ideas and Concepts

Resilience Definition: Resilience is the property of materials to resist impacts or sudden forces applied over a very short time. It is essentially the opposite of fragility.

Importance of Resilience Testing: Knowing a material’s resilience helps in selecting materials for tools or components subjected to impacts (e.g., anvils, hammers).

Resilience Measurement: Resilience (symbol k) is quantified by the work required to break a standardized test specimen with a single blow, normalized by the specimen’s cross-sectional area.

Charpy Pendulum Test Apparatus: - Consists of a heavy hammer (typically 30 kg) swinging like a pendulum. - The hammer breaks a notched test specimen placed in its path. - The energy absorbed by the specimen is calculated from the difference in pendulum height before and after impact. - A dial on the machine directly shows the absorbed energy.

Test Specimens: - Standardized specimens have precise dimensions and a notch to concentrate stress. - The most common is the “manager type”: 55 mm long, 10 mm square cross-section, with a 2 mm deep notch. - Variations exist in notch shape and depth (keyhole, V-notch).

Effect of Temperature: - Impact resistance generally decreases as temperature drops. - Below a critical “transition temperature,” resilience drops sharply, causing brittle fracture risk. - The transition zone is crucial for materials used in varying temperature environments.


Methodology / Step-by-Step Procedure for Charpy Test

  1. Setup:

    • Use a Sharpey-type test specimen with a central notch.
    • Place the specimen securely in the pendulum machine with the notch facing inward.
  2. No-load Test (Calibration):

    • Perform a test without any specimen to check the pendulum’s energy and ensure zero absorbed work.
    • Set the pointer to the maximum scale value (e.g., 30 kg·m).
  3. Perform Impact Test:

    • Release the pendulum hammer to strike and break the specimen.
    • Use the braking device to stop the pendulum after impact.
    • Read the absorbed energy value from the dial (e.g., 9.5 kg·m).
  4. Post-Test Observations:

    • Collect the broken specimen halves (“stumps”).
    • Measure the bending angle of the broken specimen.
      • Approximately 100° indicates tough material.
      • Approximately 180° indicates brittle material.
    • In this test, the angle was about 100°, confirming toughness.
  5. Calculate Resilience Index (k):

    • Formula: [ k = \frac{L}{S_0} ] where:

      • ( L ) = work absorbed (e.g., 9.5 kg·m)
      • ( S_0 ) = cross-sectional area at notch (e.g., 1 cm × 0.5 cm = 0.5 cm²)
    • Example calculation: [ k = \frac{9.5 \times 10}{0.5} = 190 \text{ kg·m/cm}^2 ] or approximately 186 J/cm².

  6. Conclusion:

    • The tested material has good resilience and toughness.
    • Additional notes:
      • Weight of hammer: 30 kg
      • Notch depth: 5 mm
      • Operating temperature also affects results and should be recorded.

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