Summary of "Prova di resilienza con il pendolo di Charpy @meccanicando"
Summary of “Prova di resilienza con il pendolo di Charpy @meccanicando”
Main Ideas and Concepts
Resilience Definition: Resilience is the property of materials to resist impacts or sudden forces applied over a very short time. It is essentially the opposite of fragility.
- Tough materials have good resilience, elongation, and tensile strength (e.g., steels).
- Brittle materials have poor resilience and elongation and are prone to breaking under impact.
Importance of Resilience Testing: Knowing a material’s resilience helps in selecting materials for tools or components subjected to impacts (e.g., anvils, hammers).
Resilience Measurement: Resilience (symbol k) is quantified by the work required to break a standardized test specimen with a single blow, normalized by the specimen’s cross-sectional area.
- Unit: kg·m/cm² or joules/cm².
Charpy Pendulum Test Apparatus: - Consists of a heavy hammer (typically 30 kg) swinging like a pendulum. - The hammer breaks a notched test specimen placed in its path. - The energy absorbed by the specimen is calculated from the difference in pendulum height before and after impact. - A dial on the machine directly shows the absorbed energy.
Test Specimens: - Standardized specimens have precise dimensions and a notch to concentrate stress. - The most common is the “manager type”: 55 mm long, 10 mm square cross-section, with a 2 mm deep notch. - Variations exist in notch shape and depth (keyhole, V-notch).
Effect of Temperature: - Impact resistance generally decreases as temperature drops. - Below a critical “transition temperature,” resilience drops sharply, causing brittle fracture risk. - The transition zone is crucial for materials used in varying temperature environments.
Methodology / Step-by-Step Procedure for Charpy Test
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Setup:
- Use a Sharpey-type test specimen with a central notch.
- Place the specimen securely in the pendulum machine with the notch facing inward.
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No-load Test (Calibration):
- Perform a test without any specimen to check the pendulum’s energy and ensure zero absorbed work.
- Set the pointer to the maximum scale value (e.g., 30 kg·m).
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Perform Impact Test:
- Release the pendulum hammer to strike and break the specimen.
- Use the braking device to stop the pendulum after impact.
- Read the absorbed energy value from the dial (e.g., 9.5 kg·m).
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Post-Test Observations:
- Collect the broken specimen halves (“stumps”).
- Measure the bending angle of the broken specimen.
- Approximately 100° indicates tough material.
- Approximately 180° indicates brittle material.
- In this test, the angle was about 100°, confirming toughness.
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Calculate Resilience Index (k):
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Formula: [ k = \frac{L}{S_0} ] where:
- ( L ) = work absorbed (e.g., 9.5 kg·m)
- ( S_0 ) = cross-sectional area at notch (e.g., 1 cm × 0.5 cm = 0.5 cm²)
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Example calculation: [ k = \frac{9.5 \times 10}{0.5} = 190 \text{ kg·m/cm}^2 ] or approximately 186 J/cm².
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Conclusion:
- The tested material has good resilience and toughness.
- Additional notes:
- Weight of hammer: 30 kg
- Notch depth: 5 mm
- Operating temperature also affects results and should be recorded.
Additional Details
- The pendulum hammer has an aerodynamic shape and interchangeable blade.
- The manufacturer of the machine used is Galdabini.
- Impact speed is approximately 5.5 m/s.
Speakers / Sources Featured
- Narrator / Presenter: Explains the theory, procedure, and interpretation of results throughout the video.
- Machine Manufacturer: Galdabini (mentioned as the maker of the Charpy pendulum machine).
- No other specific speakers or interviewees are identified in the subtitles.
Category
Educational