Video summary
Balance de Energía. Calculo de la temperatura en un intercambiador de calor con excel
Main summary
Key takeaways
Main ideas / lessons
- The video walks through how to perform an energy balance on a heat exchanger to compute the outlet temperature of a process stream (brine).
- It emphasizes that before doing the energy balance, you should do a degrees of freedom (DoF) analysis to determine whether the system is coupled or uncoupled.
- The method uses:
- Material balance (described as simple in the example).
- Energy balance using temperature-dependent heat capacity via a (c_p) polynomial (and reference-state selection).
- Excel (including the Solver add-in) to solve for the unknown outlet temperature, even when the resulting equation is higher-order and has multiple roots.
Step-by-step methodology (as presented)
1) Define the problem and assumptions
- Goal: Calculate the outlet temperature of the brine in a heat exchanger.
- Given / assumed:
- Brine (process fluid), pressure = 1 bar, inlet temperature = 50°C
- Pressure assumed constant
- Heating fluid (“auxiliary service”):
- A saturated liquid at 10 kPa (as stated)
- Flow rate = 100 kg/h
- Outlet conditions: constant pressure and 75°C
- Relationship between flow rates:
- Brine flow rate is twice the liquid flow rate
- Brine composition is not provided, so properties are treated as brine/water using water/brine approximations.
2) Do degrees of freedom analysis (coupled vs. uncoupled)
- Concept: A system is coupled or uncoupled depending on the number of degrees of freedom.
- Rules given:
- DoF = 0 → system is uncoupled in the sense that balances can be solved sequentially
- In this case: solve material balance first, then energy balance
- DoF = 1 → system is coupled
- Then: solve material + energy balances simultaneously
- DoF = 0 → system is uncoupled in the sense that balances can be solved sequentially
- For the shown example: It states DoF is zero, so it proceeds with solving the energy balance after a simple material balance.
3) Set up the energy balance using (c_p) (ideal method)
- Energy balance structure: Because each stream has one inlet and one outlet, you use a relationship of the form:
- ( \text{heat flow} \propto \dot{m} \, (h_{out}-h_{in}) )
- Equivalently, the video describes using heat capacities and temperature integration approximated by a polynomial.
- The method uses an ideal method relying on heat capacities and a (c_p) polynomial.
4) Choose reference states and obtain polynomial constants
- Key concept: Pick reference states (starting points) for enthalpy/entropy calculations.
- Video’s specific choice:
- For both brine and water, use the inlet conditions as reference.
- Those inlet conditions are treated as a saturated liquid, so steam tables are used:
- The corresponding saturation temperature found in steam tables is 179.88°C (noted as dependent on which steam-table source is used).
- In the spreadsheet:
- The reference-state temperature is set as 0 for the “center/day 0” reference (intended meaning: the reference enthalpy/entropy baseline).
5) Convert units to match the (c_p) polynomial basis
- The (c_p) polynomial is in units of:
- kg-moles per °C (molar form: “kilograms per mole per degree Celsius” per the description)
- Flow rates are given in:
- kg/h
- Therefore you must:
- Convert so polynomial evaluation basis (molar) matches mass-flow inputs (kg/h).
- The video highlights the need for molecular weight for the conversion.
6) Compute the service (water) heat flow and infer heating/cooling direction
-
Using the polynomial for water and the inlet/outlet temperatures, the video obtains:
- Heat flow for the water service as approximately 43,900 and 33.06 (subtitles appear garbled; it describes a computed negative heat rate)
-
It interprets the sign:
- Since the heat flow is negative, the water is losing heat, so its associated temperature decreases.
- Energy-transfer direction is then framed as:
- brine is gaining energy (energy-receiving side).
7) Use an entropy-based relation with (c_p) polynomial to solve for brine outlet temperature
- The video introduces an equation involving:
- (c_p) polynomial coefficients (or derived parameters),
- entropy changes, and
- the known heat flow on the water side.
- It states key quantities used:
- An intermediate numerical result for the brine side after substituting known values:
- around 19.66, then converted to a molar basis as 3.95.
- An intermediate numerical result for the brine side after substituting known values:
- Equation form depends on how many polynomial parameters are used:
- If only a limited number of polynomial parameters are used (e.g., only one coefficient like “a”): the final equation can become algebraic.
- With more polynomial coefficients: the equation becomes higher-order (second-, third-, up to fourth-order) and may have multiple roots.
8) Solve the outlet temperature in Excel
Option A: Direct algebraic solution (when only one parameter/coefficient is effectively used)
- Substitute known polynomial pieces into the algebraic equation.
- Computed brine outlet temperature: 102.44°C
Option B: Use Excel Solver for numerical solution (when not directly solvable)
- Workflow shown:
- Prepare a cell for an estimated brine outlet temperature.
- Compute (q) (heat flow) and/or an entropy-based equality using the (c_p) polynomial.
- Enforce that computed values match the “known values” equality condition.
- Solver setup:
- Go to Data tab → Solver.
- If Solver is missing:
- File → Options → Add-ins
- in Excel Add-ins: click Go
- enable Solver and accept.
- In Solver:
- Unknown variable: temperature
- Objective/constraint: matching entropy (or a heat/entropy-based target)
- Output:
- Solver finds 102.44°C, matching the algebraic result.
9) Handling multiple roots / numerical methods
- Because a fuller (c_p) polynomial can yield higher-order equations:
- There may be more than one mathematical root.
- Suggested approach:
- Use the method to locate the desired root, or apply a numerical method if needed.
Speakers or sources featured
- Speaker: Not explicitly identified by name.
- Sources mentioned:
- Steam tables (reference values depend on “the literature you use”).
- A (c_p) polynomial from literature for water (and used similarly for brine/water properties), including mention of:
- molecular weight, and
- polynomial units.
- Excel Solver (software feature/add-in instructions).